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Sportsman 800 Attending to the Drivetrain
In this episode, Josh gets into the driveline, replaces the U joints and puts on new CV boots. We’ve done a ton of work on the Project X ATV at this point, and the end of the rebuild is so close we can taste it. However, all of that work we’ve shown you in prior episodes doesn’t mean anything if the vehicle’s drivetrain isn’t in proper order. ( View post )
Sportsman 800 Wheel Bearings & Spacers
In episode 10, Josh shows you the proper way to replace the wheel bearing on a Sportsman 800, and adds wheel spacers for a more aggressive stance. Subscribe to make sure you catch the latest Project X content and more... ( View post )
Sportsman 800 Seat and Grip Repair
Powersports vehicles that get a ton of use, such as this 14-year-old ATV, have items like the seat and handlebar grips that can get worn out relatively fast. Replacing them may sound simple, but they can be more involved than... ( View post )
Sportsman 800 fuel and throttle work
Ever try to turnover your vehicle and it won’t? 🤔 In this episode of Project X, Josh walks you through the fuel system and ways to solve startup issues. Subscribe to make sure you catch the latest Project X content... ( View post )
Sportsman 800 winch installation
In this episode of Project X, Josh shows how to properly install a winch from Bronco ATV-UTV Components. 🛠️ The kit comes with everything needed to install it from the wiring to the brackets and winch itself. Check it out... ( View post )
Sportsman 800 firing up the engine
In today’s episode of Project X, MPN’s Josh Troche puts the finishing touches on the Polaris Sportsman 800 and fires up the engine for the first time after installing new cylinders, rings, valves, and other internal engine components from Bronco... ( View post )
Sportsman 800 Engine Rebuild
PART 1 – CYLINDER DIAGNOSTICS In the latest episode of Project X, Josh tears into the Sportsman 800‘s engine in this two-part series. We will do some diagnostics on the cylinder before pulling the engine. But first, there are a lot... ( View post )
Sportsman 800 Shock and Tie Rod Replacement – Wheel Alignment
In this episode of Project X, Josh tears into the suspension of our tired old Sportsman 800. He will show how to correctly install new struts and rear shocks as well as some tips for making the job easier the... ( View post )
Project X Intro – BRONCO ATV
In our multi-episode series, video editor and garage guru, Josh Troche, takes a weathered Polaris Sportsman 800 and brings it back to life with new parts provided by Bronco ATV & UTV. We will be replacing everything from tie-rod ends... ( View post )